Technical Training

Technical learning for engineers who need to apply the requirements.

Practical training in CE and UKCA conformity, machinery safety, ATEX, DSEAR, hazardous area classification, functional safety, HAZOP, LOPA and process safety — built around the decisions technical teams face in real industrial projects.

Delivery In-company and agreed technical course formats
Technical level Adapted to participant roles and existing knowledge
Examples Generic or company-specific engineering cases
Context Machinery • plant • documentation • projects
Materials Practical examples and course documentation
Professional development

CPD accreditation in progress.

ExConform is currently undergoing accreditation with The CPD Standards Office for its technical training provision. The public credential provides a direct way to view the current accreditation status.

Status Accreditation in progress
Scope Technical training provision
Verification Public credential available
Current status: accreditation in progress. This wording can be updated once the accreditation process is completed.
Find your learning route

What does your team need to understand?

Start with the engineering responsibility or technical problem rather than the course title. Select the area most relevant to your team to identify a suitable starting route.

Recommended route / conformity

CE & UKCA Conformity Training

For teams that manufacture, import, modify, integrate or supply machinery and industrial equipment and need a structured understanding of conformity responsibilities.

Typical learning areas
Product and machinery classification
CE / UKCA conformity routes
Risk assessment and standards strategy
Technical documentation
Manufacturer responsibilities
Importer and integrator responsibilities

Best suited to: manufacturers • OEMs • importers • system integrators • compliance teams

Recommended route / explosion safety

ATEX, DSEAR & Hazardous Area Training

For teams working with equipment for explosive atmospheres or workplaces where flammable gases, vapours, liquids or combustible dust may be present.

Typical learning areas
Explosive atmosphere fundamentals
ATEX equipment responsibilities
DSEAR workplace responsibilities
Gas, vapour and dust zoning
Ignition sources and equipment suitability
Explosion prevention and protection

Best suited to: design engineers • manufacturers • plant engineers • EHS • maintenance teams

Recommended route / process safety

HAZOP, LOPA & Process Safety Training

For engineering and operational teams that need to identify process hazards, understand deviations, challenge safeguards and participate effectively in structured hazard studies.

Typical learning areas
Process hazard fundamentals
HAZOP methodology
Causes, consequences and safeguards
LOPA principles
Independent protection layers
Major-accident risk principles

Best suited to: process engineers • project teams • operations • safety engineers

Recommended route / functional safety

Functional Safety Training

For engineers who need to understand the complete safety function, SIL or Performance Level determination, specification, architecture, verification and validation.

Typical learning areas
Safety functions and lifecycle
SIL and Performance Level
Sensor, logic and final element
Safety Requirements Specifications
Verification and validation
Lifecycle responsibilities

Best suited to: process • control • electrical • machinery • project engineers

Recommended route / tailored learning

Company-Specific Technical Workshops

For organisations that need training to reflect their own equipment, processes, documentation, engineering roles or current project challenges.

Possible inputs
Company machinery or equipment
Existing technical documentation
Process examples and P&IDs
Current compliance responsibilities
Internal engineering procedures
Current projects and technical issues

Best suited to: engineering organisations requiring targeted competence development

Learning method

Learn the principle. Apply the engineering decision.

Technical competence is more than recalling regulatory wording. The training is structured around understanding why the requirement exists, applying it to an engineering situation and recognising where further assessment is required.

01 / UNDERSTAND Understand

Establish the relevant principle, requirement, hazard or technical concept.

02 / APPLY Apply

Work through practical examples and relate the principle to real equipment or industrial situations.

03 / CHALLENGE Challenge

Question assumptions, safeguards, responsibilities and the evidence supporting the decision.

04 / TRANSFER Transfer

Take the method back into the participant’s own engineering work and projects.

Course catalogue

Technical training routes.

Choose an established course or use the subjects below as the starting point for a company-specific programme. Technical depth can be adapted to participant roles, project context and existing competence.

Core technical courses Structured programmes covering the main conformity, explosion-safety and engineering competence areas.
01
Product & machinery conformity

CE & UKCA Conformity Training

Practical training covering machinery and equipment conformity, responsibilities, risk assessment, standards and technical documentation.

Main question

How should machinery and industrial equipment move from design or supply through the applicable conformity process?

Best suited to

Manufacturers, OEMs, importers, system integrators and engineering teams.

View typical syllabus
01 Product and machinery scope
02 CE and UKCA conformity responsibilities
03 Risk assessment and risk reduction
04 Standards strategy
05 Technical documentation
06 Declarations, marking and responsibilities
02
Equipment explosion protection

ATEX Equipment Compliance Training

Practical training for organisations that design, manufacture, modify, import or integrate equipment intended for potentially explosive atmospheres.

Main question

How are explosion hazards addressed when designing, selecting and placing equipment for explosive atmospheres on the market?

Best suited to

Equipment manufacturers, designers, importers, integrators and compliance engineers.

View typical syllabus
01 ATEX scope and product relevance
02 Gas, vapour and combustible dust atmospheres
03 Zones, categories and equipment protection levels
04 Ignition hazard assessment
05 Explosion protection concepts
06 Marking, documentation and conformity assessment
03
Workplace explosion safety

DSEAR & Hazardous Area Classification Training

Practical workplace training covering flammable substances, explosive atmospheres, hazardous-area classification, ignition control and equipment suitability.

Main question

Where can an explosive atmosphere occur, how is the hazardous area classified and how should ignition risks be controlled?

Best suited to

Plant engineers, process engineers, EHS teams, maintenance personnel and operators.

View typical syllabus
01 Flammability and explosive-atmosphere fundamentals
02 Gas and vapour hazardous-area classification
03 Combustible dust hazardous-area classification
04 ATEX equipment selection and marking
05 Explosion prevention and protection
06 Static electricity and practical ignition control
Specialist modules & workshops Technical subjects that can be delivered as focused training or developed around an organisation’s requirements.
04
SIL / PL / safety functions

Functional Safety Training

Training covering safety functions, SIL and Performance Level determination, lifecycle responsibilities and verification.

Main question

How is a safety function identified, specified, designed and demonstrated to achieve the required risk reduction?

Best suited to

Process, control, electrical, machinery and project engineers.

View typical syllabus
01 Functional-safety principles and lifecycle
02 SIL and Performance Level determination
03 Safety functions and architecture
04 Safety Requirements Specifications
05 Verification and validation
06 Lifecycle evidence and responsibilities
05
Process hazard analysis

HAZOP & LOPA Training

Practical training for personnel who prepare, participate in, facilitate or use the results of HAZOP and Layer of Protection Analysis studies.

Main question

How do we systematically identify process deviations, challenge safeguards and determine whether further risk reduction is required?

Best suited to

Process engineers, project engineers, operations, control engineers and process-safety teams.

View typical syllabus
01 Hazard-study purpose and preparation
02 HAZOP nodes, parameters and guidewords
03 Causes, consequences and safeguards
04 Study records and actions
05 LOPA principles and scenarios
06 Independent protection layers and risk reduction
06
Machinery engineering

Machinery Safety & Risk Assessment Training

Training covering machinery hazards, risk assessment, protective measures, modifications, integration and conformity interfaces.

Main question

How should machinery hazards be assessed and reduced throughout design, integration, modification and use?

Best suited to

Machine builders, OEMs, integrators, design engineers and plant engineering teams.

View typical syllabus
01 Machinery hazards and limits
02 Machinery risk assessment
03 Risk-reduction hierarchy
04 Guards and protective measures
05 Complete and partly completed machinery
06 Modification and integration
07
Process safety fundamentals

Process Safety Training

Focused training on process hazards, loss of containment, safeguards, major-accident scenarios and process-safety principles.

Main question

How do process hazards develop, how can major events escalate, and how do engineering safeguards control the risk?

Best suited to

Engineering, operations, project, maintenance and process-safety teams.

View typical syllabus
01 Process hazards and loss of containment
02 Fire, explosion and toxic-release scenarios
03 Prevention and mitigation safeguards
04 Human and operational interfaces
05 Hazard-study principles
06 Process Safety Management fundamentals
Company-specific learning

Build the training around your organisation.

Training does not need to rely entirely on generic examples. Course content can be adapted around your products, machinery, documents, processes, responsibilities and current engineering challenges.

01 / SUBJECT

Choose the technical area

Start with the engineering competence your organisation needs to develop.

CE / UKCA ATEX DSEAR HAZOP SIL / PL
02 / CONTEXT

Use your engineering environment

Relevant company material can help connect the principles directly to current work.

Machinery P&IDs Technical files Hazardous areas
03 / DEPTH

Match the participant roles

Technical depth and examples can be adapted to participant responsibilities and existing knowledge.

Engineering Safety Management Operations
04 / APPLICATION

Work through the decisions

Use worked examples, discussion and technical scenarios to apply the learning rather than simply reviewing theory.

Cases Examples Discussion Methods
Engineering systems thinking

Understand how the technical decisions connect.

ExConform training is intended to show the relationship between hazards, assessment methods, engineering safeguards and the evidence needed to support a decision.

Machinery safety
Hazard → Risk reduction → Safety function → Validation
Explosion safety
Release → Hazardous area → Ignition control → Protection
Process safety
Deviation → Consequence → Safeguards → Risk reduction
Functional safety
Sensor → Logic → Final element → Safe state
Practical learning outcomes

What participants should be better able to do afterwards.

The aim is to leave participants with a clearer engineering method, not simply a completed training session.

01 Interpret

Understand which requirements, principles or standards are relevant to the situation being assessed.

02 Assess

Identify hazards, responsibilities, missing evidence or technical gaps more systematically.

03 Justify

Explain the engineering basis behind a conformity, safety or risk-assessment decision.

04 Document

Understand what technical evidence, records, calculations or documentation should support the decision.

05 Escalate

Recognise when a question requires additional information, specialist assessment or further engineering review.

Engineering-led training

Training informed by consultancy experience.

ExConform training is grounded in the same engineering disciplines used in conformity assessments, machinery reviews, hazardous-area work, process-hazard studies and functional-safety projects.

CE & UKCA Practical conformity assessment across machinery, industrial equipment and integrated systems.
ATEX & DSEAR Manufacturer and operator perspectives on explosion hazards, hazardous areas and equipment suitability.
Process safety Practical work involving HAZOP, LOPA, hazardous substances, fire, explosion and major-accident scenarios.
Functional safety Experience with SIL / PL determination, verification and lifecycle activities for process and machinery applications.
Multi-sector work Experience across industrial machinery, manufacturing and hazardous process environments.
Planning technical training?

Tell us what your team needs to understand and apply.

Share the subject, participant roles and the technical problems you want the training to address. We can identify an existing course or develop a company-specific programme around your machinery, processes, projects and engineering responsibilities.

Discuss your training requirement →
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